The maintenance of industrial air compressors is an essential aspect of management control. With several equipment, tools, and operations reliant on compressed air, ensuring each is up to the task is critical. Periodic checks are required to avoid breakdown and costly repairs. An industrial compressor breakdown might result in significant downtime for your company. Air compressor maintenance entails various procedures that you must follow on machines of different types and manufacturers. Proactive care for air compressors may save you money and time. After all, some preventative measures are simple to understand and may get completed in as little as a few minutes. Failure to take such precautions might result in significant repair expenses in the future.
Replace the air filter
The filter within your air compressor will collect a lot of debris throughout a daily usage session. Dirty filters restrict the performance of a system and compel it to work harder merely to conduct simple operations. Dirty air filters can result in excessive energy usage, air compressor repair services, and interruption if the issue persists.
Replace the oil when necessary
While not every air compressors require oil, those that do must have fresh oil for different engine components to work correctly. Oil may lose its viscosity in moist working situations, failing to provide enough lubrication to the parts of an air compressor. This deficiency of lubrication can cause metal friction and strain on moving metal components; similarly, if you operate in cooler working settings, you should check the oil frequently and replace it as needed. The oil must have the proper viscosity and be free of contaminants for efficient circulation.
Intake valves should be clean
Through opening and closing an air intake, the air compressor intake valve controls the performance of your rotary screw compressor. The compressor will enter the ‘unload’ state once the target pressure gets attained, and the unload valve will nearly fully seal the compressor’s air intake. No additional air will be drawn in and compressed as a result. Dust and other air-bound materials will inevitably get drawn into the vents while the compressor gets used for weeks at a time. As a result, it is critical to clean the vents on a regular basis.
Clean up the fuel tank
You must regularly clear out the fuel tank to guarantee ideal running conditions, just like any other engine. You should clean out the air compressor’s engine to eliminate any remaining debris from the gasoline. Your engine’s lifespan will be extended as a result of this.
Keep an eye on the temperature
When an air compressor gets too hot, it suffers from unnecessary wear and tear, resulting in a shorter life span. Most air compressors include a built-in cutoff feature that prevents the compressor from overheating. You wouldn’t want your air compressor to get to the point where it overheats. However, sustaining a functional air compressor requires familiarizing oneself with the compressor’s temperature limitations and verifying the shutdown feature to ensure it is correctly engaged.
Ensure that all fasteners are securely fastened
Because the air compressor is a working, vibrating engine, its screws, nuts, and bolts must loosen with time. Make sure to check them regularly and fasten any that has jiggled loose. It’s important to remember that frequent maintenance is required to maintain the performance and quality of your air compressor. Your air compressor will break down and need you to seek air compressor repair services if you fail to maintain it properly.