In the last few years, many companies and businesses have realized the importance of asset management, which is why more and more reliability engineers are being hired. People are signing up for reliability training courses to land a position at the table while the competition to hire the best maintenance consultant keeps growing.
But, what is reliability training? How can the industry benefit from it? This post will take you through the essentials of reliability training to help you understand its value for your industry. Then, find out how reliability training can boost an industry’s productivity.
What is Reliability Training?
Reliability training is about ensuring a safe, productive, and reliable working environment, regardless of the industry you might be working in. It’s about preparing your employees for the worst, enabling them to identify potential risks and their mitigation mechanisms to avoid disasters.
That’s why reliability training can be too valuable for your industrial assets. Engineers, technicians, and working laborers can make the most of reliability training programs to polish their professional skills.
While engineers learn some of these skills during academics, they may need proper hands-on training and experience to analyze different systems efficiently. Professionally designed reliability training courses can help them have a better understanding of processes. This can improve equipment reliability and plant maintenance too. Common reasons why industries prioritize reliability training for their personnel are to:
- Increase the industry’s productivity by ensuring fewer shutdowns and maintenance breaks.
- Learn about must-have equipment and tools related to their industry.
- Carry out preventive maintenance procedures on time.
- Explore the latest tools to enhance their organization’s productivity.
Typically, responsibility training programs can vary from business to business. However, some of its core skills are being able to identify malfunctions, figure out the root cause of system failure, and implement maintenance steps.
How Reliability Training Improves Productivity for Industries?
1. Conducting Root Cause Analysis
Root Cause Analysis (RCA) refers to identifying the source of any problem. It involves procedures to determine the core causes of an existing or a potential problem that can hinder industrial processes in the future.
The outcome of the analysis is a possible solution to treat the problem if it arises. As a result, it helps engineers and technicians stay well-prepared for accidents.
Moreover, Root Cause Analysis allows organizations to explore beyond the symptoms of a problem and address the root causes. As a result, it can dramatically reduce serious problems like sudden shutdowns, stoppage in assembly lines, power breakdowns, etc.
Likewise, a comprehensive root cause failure analysis also ensures employee safety. As a result, you can significantly reduce the risk of injury, death, and environmental damage, saving damage repair costs.
From the quality point-of-view, when the employees focus more on root causes instead of surface-level causes, they can ensure better product quality and earn much-needed public trust.
2. Preventive Maintenance
Preventive maintenance is another significant benefit of Reliability Training. While most personnel in industries believe preventive maintenance is just a means to avoid failures, an experience maintenance consultant will tell you that it’s also critical to be prepared to embrace the outcomes of a failure.
A sudden breakdown could mean a substantial monetary loss to the production unit and can jolt any company’s financial profile. But with timely maintenance of machines and relevant equipment, teams can ensure a smooth and error-free process and enhance productivity.
Preventive maintenance works well only when it’s done right. For instance, too many unnecessary and repetitive tasks can be overkill and induce unneeded expenses. That’s why modern maintenance consultants recommend advanced learning mechanisms such as:
- Online training sessions
- Tried and tested practical procedures (highly relevant for maintenance technicians and engineers)
- Provision of the latest research and educational content to the trainees.
Quality preventive maintenance procedures must ensure lower maintenance and higher reliability to reduce maintenance costs, making it profitable for the industry owners.
3. Knowledge of the Industry
Reliability training prepares you to handle the worst scenarios effectively. Typically, reliability technicians may encounter a new problem every day. Sometimes they might know the solution at once. Some problems may need time and effort to arrive at a resolution.
In such scenarios, it is always wise to stay aware of what is happening in the industry. You can sign up on different forums and read about the experiences of other reliability engineers. Also, create a blog and write about the problems you have solved today.
Professionals can connect with the community and share knowledge by taking up reliability training programs. It allows them to widen their scope and learn new things daily.
4. Lower Shutdowns and Breakdowns in Industrial Processes
In production units, time is money. You cannot afford unwanted stoppages on the production line. However, thanks to reliability training programs, professionals can understand the value of keeping pace on production lines. For that, they ensure preventive measures are in place through routine checks and inspections.
Especially in more prominent industries, machinery breakdowns and malfunctions could lead to loss of billions of dollars overnight. That’s why, when reliability consultancy firms plan training programs, they emphasize practical training to identify equipment reliability and the warning signs for machine failure.
Once you rectify the problem before they become too big, it is easier to bypass potential financial losses and increase your industrial productivity.
5. Improve Business Efficiency With Reliability Consultants
Reliability consultants have vast experience in the industry, so they can best guide organizations about safety, preventive maintenance measures, shutdown checklists, and planning and scheduling. Generally, maintenance consultants provide comprehensive services for industries to give them an accurate understanding of the potential risks and their mitigation for a better-streamlined production unit.
Consultants assess business processes and determine the key metrics and dynamics that must be addressed to ensure better productivity. That’s why they can be a critical part of any organizational setup.
Reliability training has become a considerable part of the industry today. Many business owners have realized its value, so they hire reliability consultants to provide robust feedback for business operations.
Reliability consultants are known to help business owners cut maintenance costs while strategizing the potential risks. There are various ways for a reliability consultant to manage productivity, including maintaining a proper routine and staying on top of the news.
If you keep these tips in mind, you can develop a bulletproof reliability program from which your industry will benefit.